Craig, I've not had a problem with chafing. Both Sta-Set and Sta-Set X have double braided polyester covers which seem to wear about the same. The difference between the lines, other than cost (Sta-Set X is more expensive), is that Sta-Set X has a parallel core. Due to its parallel core construction Sta-Set X has 30% less initial stretch and 20% greater strength than Sta-Set. Less halyard strech is important, which is why the OEM T37 halyards were often wire except for the portion being winched. However, once loaded, Sta-Set X's elongation characteristics are like Sta-Set. In other words, as long as the line is not undersized such that the greater strength is a factor, Sta-Set should perform as well as Sta-Set X after the halyard is tension. Moreover, Sta-Set is easier to splice. Given the difference is cost, my choice for halyards was Sta-Set. Jay.
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